Overview
The course covers the basic concepts of hydraulic systems, troubleshooting and repair, using schematics, installation procedures, maintenance, and safety. Includes pipe cutting, bending and flaring, locating and selecting appropriate fluids, and charging the system. Discusses planned mechanical maintenance, specific repair/replacement recommendations, system diagnostics, and troubleshooting.
Learning Objectives
After completing this course, the participants will be able to:
Learn about hydraulic systems and their applications in various industries.
Learn about modern scientific methods for maintaining hydraulic systems and their applications in various industries.
Identifying faults in hydraulic systems, their types and causes.
Diagnosing malfunctions and knowing ways to solve them.
Increasing practical experience in dealing with hydraulic faults.
Know the causes of damage and how to avoid them.
Modification of hydraulic circuits and how to choose alternatives.
Target Audience
Students of mechanical engineering and mechatronics departments.
Mechanical maintenance engineers.
Operations, maintenance and planning managers.
Operation and maintenance engineers.
Electrical Engineers.
Maintenance Supervisors.
Technicians in all areas of mechanical maintenance.
Those wishing to know methods of diagnosing faults in hydraulic systems.
The Main Topic of the Course
Maintenance of hydraulic systems
Diagnosis of hydraulic system faults
Course Outlines and Training Plan
Module 1:
Maintenance of hydraulic systems
Introduction to hydraulic systems
Complete system maintenance
How to make the hydraulic system clean
Keeping the oil clean
Maintaining the cleanliness of the work area
The importance of replacing and changing oil and filters
Emptying the oil and preventing oil leakage or preventing oil leakage
Cleaning the hydraulic system
Internal and external leakage
Protection from overheating and its dangers
Thermal expansion
Prevention of air leakage in the oil or system
Examination of the system before commissioning
Examination of the tank and oil
Examination of the radiator, hoses and connections
Examination of valves and cylinders
Examination of hydraulic motors
Examination of the pumps
Safety rules
Module 2:
Diagnosis of hydraulic system faults
Diagnostic and testing program
Know the hydraulic system
Ask the operator – turn on the machine
Check the machine
Check the oil in the tank
Hydraulic system testing
Testing the machine
Leakage test
What is the hydraulic laboratory?
The four tests for any hydraulic system
Temperature – flow – pressure – leakage
Testing the pump
Installation of the hydraulic laboratory
Diagnosis of the pump test
Diagnosis of pressure relief valve malfunctions
Diagrams for troubleshooting or hydraulic faults
