Diagnosis of hydraulic system faults Course

Online price: SAR 1200

Offline Price: SAR 2500

Course Duration: 5 Days

Duration (Hrs) 25 Hours/Hours

Course Mentor: ESI

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The course covers the basic concepts of hydraulic systems, troubleshooting and repair, using schematics, installation procedures, maintenance, and safety. Includes pipe cutting, bending and flaring, locating and selecting appropriate fluids, and charging the system. Discusses planned mechanical maintenance, specific repair/replacement recommendations, system diagnostics, and troubleshooting.

Learning Objectives

After completing this course, the participants will be able to:
 Learn about hydraulic systems and their applications in various industries.
 Learn about modern scientific methods for maintaining hydraulic systems and their applications in various industries.
 Identifying faults in hydraulic systems, their types and causes.
 Diagnosing malfunctions and knowing ways to solve them.
 Increasing practical experience in dealing with hydraulic faults.
 Know the causes of damage and how to avoid them.
 Modification of hydraulic circuits and how to choose alternatives.

Target Audience

 Students of mechanical engineering and mechatronics departments.
 Mechanical maintenance engineers.
 Operations, maintenance and planning managers.
 Operation and maintenance engineers.
 Electrical Engineers.
 Maintenance Supervisors.
 Technicians in all areas of mechanical maintenance.
 Those wishing to know methods of diagnosing faults in hydraulic systems.

The Main Topic of the Course

 Maintenance of hydraulic systems
 Diagnosis of hydraulic system faults

Course Outlines and Training Plan

Module 1:
Maintenance of hydraulic systems
 Introduction to hydraulic systems
 Complete system maintenance
 How to make the hydraulic system clean
 Keeping the oil clean
 Maintaining the cleanliness of the work area
 The importance of replacing and changing oil and filters
 Emptying the oil and preventing oil leakage or preventing oil leakage
 Cleaning the hydraulic system
 Internal and external leakage
 Protection from overheating and its dangers
 Thermal expansion
 Prevention of air leakage in the oil or system
 Examination of the system before commissioning
 Examination of the tank and oil
 Examination of the radiator, hoses and connections
 Examination of valves and cylinders
 Examination of hydraulic motors
 Examination of the pumps
 Safety rules

Module 2:
Diagnosis of hydraulic system faults
 Diagnostic and testing program
 Know the hydraulic system
 Ask the operator – turn on the machine
 Check the machine
 Check the oil in the tank
 Hydraulic system testing
 Testing the machine
 Leakage test
 What is the hydraulic laboratory?
 The four tests for any hydraulic system
 Temperature – flow – pressure – leakage
 Testing the pump
 Installation of the hydraulic laboratory
 Diagnosis of the pump test
 Diagnosis of pressure relief valve malfunctions
 Diagrams for troubleshooting or hydraulic faults