Mechanical preventive maintenance

Overview

Having equipment that works efficiently with minimum problems and downtime is what organizations need. As well as the optimal use of available assets while reducing the cost of repair and maintenance. The cost of repair is three or four times the usual cost if the equipment is not maintained regularly. In addition, the reform does not accurately identify the root of the problem

Learning Objectives

 After completing this course, the participants will be able to:
 Learn about mechanical preventive maintenance
 Determine mechanical preventive maintenance tasks
 Familiarity with programs for mechanical preventive maintenance
 Defining, monitoring and controlling changes in mechanical preventive maintenance programs
 Making mechanical preventive maintenance plans through drawings, technical specifications and maintenance catalogs for mechanical devices.

Target Audience

 Students of mechanical engineering and mechatronics departments
 Mechanical maintenance engineers in industrial or service companies
 Operations, maintenance and planning managers
 Operation and maintenance engineers
 Electrical Engineers
 Maintenance Supervisors
 Technicians in all areas of mechanical maintenance

The Main Topic of the Course

 General introduction to maintenance and repair
 Learn how to design and implement a mechanical preventive maintenance plan for all equipment
 Preventive maintenance
 Basics of checking and operating mechanical equipment
 Operations planning and operation of mechanical equipment
 Inventory and identification of rotating equipment and non-rotating equipment
 Programming maintenance work for mechanical equipment
 Modern standards in the operation and maintenance of mechanical equipment

Course Outlines and Training Plan

Module 1:
Definition of maintenance and repair  Definition of repair and maintenance and causes of equipment damage
 Methods of reform
 Temporary reform and its procedure rules and alternatives
 Types of maintenance and their responsibilities
 Central maintenance versus decentralization
 Organized maintenance programmes
 Low maintenance risk
 Advantages and disadvantages of outsourcing maintenance work
 Reasons for avoiding outsourcing maintenance

Module 2:
Introduction Design and implement a preventive maintenance plan for all mechanical equipment  Introduction Design and implement a preventive maintenance plan for all mechanical equipment.
 Description and inventory of all mechanical equipment
 Description of maintenance instructions for all mechanical equipment
 Design annual and monthly plan templates
 Implementation, follow-up, forms and records

Module 3:
Preventive Maintenance  The purpose of preventive maintenance
 Basic preventive maintenance courses
 Preventive maintenance objectives
 Preventive maintenance steps
 Checklist
 Things to be taken care of after the end of preventive maintenance
 Preventive maintenance risks
 Motivating workers in the preventive maintenance program
 Preventive maintenance models
 Advantages and disadvantages of preventive maintenance

Module 4:
Basics of checking and operating mechanical equipment:  Modern systems for testing equipment
 Various testing systems for mechanical equipment
 The importance of inspection and operation of the equipment
 Standard inspection and operating procedures
 Practical cases

Module 5:
Operations planning and operation of mechanical equipment:  Scientific methods for planning inspection and operation operations
 The importance of the examination to determine the maintenance work
 Inventory of the necessary manpower and preparation of examination and operation schedules
 Providing the necessary tools and equipment for proper examination
 Practical cases

Module 6:
Inventory and identification of rotating equipment and non-rotating equipment:  Methods of counting equipment of all kinds
 How to code different equipment
 Recording and classifying equipment according to use
 Differences in handling between rotating and non-rotating equipment
 Methods of testing equipment and machinery and methods of early detection of defects
 Practical cases

Module 7:
Programming maintenance work for mechanical equipment:  Practical computer training in maintenance programming
 Planning and managing spare parts for mechanical equipment
 Training on different ready programs for maintenance
 Contribute to the preparation of an integrated maintenance program for mechanical equipment
 Practical cases

Module 8:
Modern standards in the operation and maintenance of mechanical equipment:  Determine the standards used in operations and maintenance
 Develop a list of startup and operation problems and how to solve them
 Methods of inspection, routine maintenance and preventive maintenance of mechanical equipment
 Fundamentals of equipment reliability and availability
 Making improvements to machinery and mechanical equipment
 Apply the concept of risk to the operation and maintenance of equipment
 Practical cases