Course objectives:
- Understand and plan maintenance, prepare schedules, and control procedures required to manage maintenance during operation.
- Understand maintenance, planning, schedules, and work control methods required to manage maintenance during downtime.
- Evaluate how an automated maintenance management system can enhance and support real-time information for maintenance planning.
- Effectively prepare schedules and control systems.
- Evaluate the necessary practical requirements for an automated maintenance management system.
- Evaluate and develop the most advanced maintenance strategy and the necessary procedures to make the most out of spare parts and how specialized computer-based systems contribute to facilitating these activities.
- Gain knowledge of modern maintenance patterns.
- Gain knowledge of the methods used to identify the necessary resources for the applications of modern maintenance engineering systems.
Targeted groups :
- Managers and supervisors in the maintenance and technical management sectors.
- Managers, heads of administrative departments, and those responsible for the operation and maintenance department.
- All engineers, technicians, and everyone involved in maintenance, production, and operation.
- decision-makers.
- Business owners in the fields of production, purchases, maintenance, and technical support.
- Everyone who finds himself in need of this course and wants to develop his skills and experience
Course content:
Unit One: The concept of faults :
- Principles of troubleshooting
- The basic principle for determining the fault
- Fault analysis methods
- The role of the operator in the reliability of the machine
Unit Two: Troubleshooting
- Introduction
- Maintainability
- Status monitoring
- Thermal imaging applications
- Diagnostic patterns
- Benefits of Vibration Analysis
Unit Three: Causes of malfunctions
- Causes of malfunctions
- erosion
- corrosion classification
- friction
- lubrication functions
- mechanical negligence
Unit Four: Diagnosing and repairing faults
- Introduction to evaluation methods
- Successful analysis
- Imbalance
- Bad alignment
- Malfunction of the rotating parts
- Mechanical faults
- protection systems
Unit five: mechanical faults
- Introduction
- Indications of mechanical malfunctions
- Mechanical faults and the importance of lubrication
- Hydraulic circuit malfunctions
- Protection Methods
- operating conditions
Unit six: Cooling Circuits
- Introduction
- Cooling science for equipment
- Cooling definition
- Diagram showing how the cooling circuit works
- Analysis of faults and low efficiency
Unit seven: faults output
- Environmental pollution
- Contamination of products and low efficiency of the product
- fires
- Economic losses
